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MaxiFloor

MaxiFloor panel is an autoclaved aerated concrete (AAC) steel reinforced, durable, lightweight panel that offers excellent benefits for flooring applications in houses, low-rise multi-residential and light commercial buildings.

The MaxiFloor panel comes in a thickness of 75mm and can be installed directly over timber or steel framing floor joist systems. The MaxiFloor system has a number of distinct advantages over traditional flooring systems such as particleboard and concrete floors. It is lightweight, strong and solid and has superior sound and thermal characteristics inherent to AAC and exceptional fire resistance level.

Made from natural raw materials – lime, sand, gypsum, water and a small amount of aerating agent plus cement, the MaxiFloor panel is ecologically friendly and energy conserving. It is faster to install, easy to handle and offers flexible solutions as base material for carpet, tiles, floorboards and timber flooring. MaxiFloor panels can also be used for decks and balconies.

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AAC Panels. Autoclaved Aerated Concrete. Maxiwall

Solid, Strong & Lightweight

MaxiFloor weighs much less than standard concrete slab floors making it lightweight and easy to work with whilst providing a solid and substantial feel under foot. Each panel has corrosion protected internal steel reinforcing mesh that provides strength and durability.

AAC Panels. Autoclaved Aerated Concrete. Maxiwall

Quiet, Comfortable & Efficient

MaxiFloor Autoclaved Aerated Concrete panels provide superior acoustic performance by significantly reducing sound transmission between floors and giving your floor a solid feel similar to that of conventional masonry. MaxiFloor also provides superior thermal insulation properties compared to conventional masonry products and is therefore a smarter choice for lower heating and cooling energy consumption.

Quick & Easy Installation

MaxiFloor is fast and easy to install. It is installed just like conventional particleboard flooring by on-site tradespeople. MaxiFloor is not affected by harsh weather conditions during construction eliminating costly delays.

AAC Panels. Autoclaved Aerated Concrete. Maxiwall

Compliant & Backed by Big River

MaxiFloor is fully compliant with current Australian Standards. MaxiFloor is exclusively available and supported in Australia through the established national sales, service and distribution network of the Big River Group.

AAC Panels. Autoclaved Aerated Concrete. Maxiwall

Fire Resistant & Safe

MaxiFloor is manufactured from non-combustible Autoclaved Aerated Concrete and provides a high level of fire resistance. MaxiFloor 75mm panels can achieve Fire Resistance Levels (FRLs) of up to 240 minutes. MaxiFloor also achieves the highest Bushfire Attack Rating (BAL-FZ) making it suitable for fire-rated applications in bushfire prone areas. MaxiFloor does not contain any toxic substances or odours, and will not harbour or encourage vermin.

Frequently Asked Questions

AAC is a lightweight, precast concrete material made from a mixture of natural raw materials such as sand, lime, cement, water, and a small amount of aluminium powder. The aluminium reacts with the lime to form hydrogen gas, which creates air bubbles, making the concrete porous and lightweight. It is then cured under high pressure and temperature in an autoclave.

MaxiFloor offers enhanced acoustic properties, reduces sound transmission, provides a solid feel underfoot, and improves energy efficiency with better thermal insulation. It is also lightweight, easy to install, and fire-resistant.

Yes, AAC is strong enough for structural applications. It is commonly used in walls, floors, and roofs. Its compressive strength can be adjusted depending on the mix ratio, with higher-density AAC used for load-bearing walls and lower-density AAC for non-load-bearing applications.

AAC is lighter, more energy-efficient, and has better insulating properties than traditional concrete. While traditional concrete is stronger, AAC’s thermal and acoustic properties make it ideal for construction where insulation is important. AAC is also easier to cut and shape than traditional concrete, making it more versatile for certain applications.

Yes, MaxiFloor is made from non-combustible materials and offers high fire resistance, with Fire Resistance Levels (FRLs) of up to 240 minutes. It also has the highest Bushfire Attack Rating (BAL-FZ).

AAC blocks are typically installed using thin-layer mortar or adhesive, which reduces the need for large amounts of plaster or cement. They are easy to cut with standard tools, allowing for quick and precise installation. AAC is usually used in combination with other materials for structural reinforcement where necessary.

Yes, AAC performs well in most climates. Its thermal insulating properties make it suitable for both hot and cold climates, reducing the need for additional insulation materials. However, in very wet or high-moisture environments, AAC may require additional waterproofing to maintain its durability.

AAC is low-maintenance due to its durability and resistance to pests like termites and mold. However, like any building material, it may require periodic inspections for signs of damage or wear, especially in areas with extreme weather conditions.

AAC is used in a variety of applications, including:

  • Residential buildings (walls, floors, and roofs)
  • Commercial buildings (walls, partitions, and facades)
  • Load-bearing and non-load-bearing structures
  • Insulating blocks for energy-efficient buildings
  • Soundproofing for noise-sensitive areas

AAC provides excellent thermal and sound insulation. Its porous structure helps to regulate temperatures inside buildings, keeping them cooler in summer and warmer in winter, which can lead to significant energy savings.

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MAYBE FOREVER HOME – MAXIFLOOR

Certificates & Installation Guides

You can also explore the MaxiWall, an Autoclaved Aerated Concrete (AAC) walling product that provides excellent structural, thermal, and fire resistant properties.

View the Certificate of Conformity (50mm & 75mm) and the Installation Guide (50mm & 75mm), or click here to learn more about the product.

Australia’s housing shortage is creating significant pressure on the construction industry, but innovative solutions like MaxiWall from Big River Group are stepping up to address the challenge.

To learn more about how MaxiWall can transform your next build click here